When it comes to choosing the right uniform, the look and branding often take centre stage. But one detail that has a major impact on comfort, durability, and performance is often overlooked: fabric weight. Understanding fabric weight helps businesses make smart, climate-appropriate choices that keep teams comfortable year-round.
What Is Fabric Weight?
Fabric weight is measured in grams per square metre (GSM) and indicates how heavy or dense a fabric is. A low GSM means the fabric is lightweight and breathable. A high GSM signals a thicker, more insulating fabric.
Why It Matters
- Hot Climates & Indoor Roles: Lightweight fabrics (120-160 GSM) offer breathability and moisture-wicking properties. These are ideal for industries like healthcare, kitchens, and aged care where temperatures regulation is crucial for comfort and performance.
- Cooler Climates & Outdoor Roles: Mid- to heavyweight fabrics (180-300+ GSM) provide insulation, wind resistance, and structure. They're best for environments where exposure to the elements or fluctuating temperatures is a factor - like warehouses, retail doors, or delivery teams.
- Durability Needs: It's a myth that heavier fabrics are always more durable. The weave, fabric type, and fibre blend also matter. For instance, a tightly woven lightweight poly-cotton can outlast a loosely woven heavy cotton. The key is matching the fabric to the work conditions.
Matching Fabric to Role
| Role |
Recommended GSM |
Reason |
| Healthcare |
140–160 |
Lightweight for breathability and comfort during long shifts; easy to wash frequently |
| Hospitality Back-of-House |
160–180 |
Breathable to cope with kitchen heat, while offering enough structure for durability |
| Retail |
180–200 |
Slightly heavier fabrics provide a polished appearance and handle long hours of wear |
| Logistics/Warehouse |
200–240 |
Offers warmth and resilience needed for physical work in varying conditions |
Arrow's Fabric Philosophy
At Arrow, we don't default to "one-fabric-fits-all". We collaborate with clients to understand their working environments, layering needs, and climate challenges. Then we match fabric weight to those specific needs - ensuring the result is not just a uniform, but a smart solution.
Need help choosing the right fabric weight for you or your team? Chat to our team about custom recommendations!