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Why Fabric Weight Matters: A Guide for Warm and Cool Climates

When it comes to choosing the right uniform, the look and branding often take centre stage. But one detail that has a major impact on comfort, durability, and performance is often overlooked: fabric weight. Understanding fabric weight helps businesses make smart, climate-appropriate choices that keep teams comfortable year-round.

What Is Fabric Weight?

Fabric weight is measured in grams per square metre (GSM) and indicates how heavy or dense a fabric is. A low GSM means the fabric is lightweight and breathable. A high GSM signals a thicker, more insulating fabric.

Why It Matters

  • Hot Climates & Indoor Roles: Lightweight fabrics (120-160 GSM) offer breathability and moisture-wicking properties. These are ideal for industries like healthcare, kitchens, and aged care where temperatures regulation is crucial for comfort and performance.
  • Cooler Climates & Outdoor Roles: Mid- to heavyweight fabrics (180-300+ GSM) provide insulation, wind resistance, and structure. They're best for environments where exposure to the elements or fluctuating temperatures is a factor - like warehouses, retail doors, or delivery teams.
  • Durability Needs: It's a myth that heavier fabrics are always more durable. The weave, fabric type, and fibre blend also matter. For instance, a tightly woven lightweight poly-cotton can outlast a loosely woven heavy cotton. The key is matching the fabric to the work conditions.

Matching Fabric to Role

Role Recommended GSM Reason
Healthcare 140–160 Lightweight for breathability and comfort during long shifts; easy to wash frequently
Hospitality Back-of-House 160–180 Breathable to cope with kitchen heat, while offering enough structure for durability
Retail 180–200 Slightly heavier fabrics provide a polished appearance and handle long hours of wear
Logistics/Warehouse 200–240 Offers warmth and resilience needed for physical work in varying conditions

Arrow's Fabric Philosophy

At Arrow, we don't default to "one-fabric-fits-all". We collaborate with clients to understand their working environments, layering needs, and climate challenges. Then we match fabric weight to those specific needs - ensuring the result is not just a uniform, but a smart solution.

Need help choosing the right fabric weight for you or your team? Chat to our team about custom recommendations!